| VERMITOPIA BIN PLANS |
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The Vermitopia Worm Bin, (formerly known as the ASUCR Box), was designed by collective member Degge Hays back a few years. The design was modified from the OSCR box desrcibed here, in Worm Digest. The bin has a 4'x8' surface area, and stands 3.5' high. It has a raised composting chamber supported above a harvesting chamber by a rope floor, allowing for continuous-flow harvesting. (for the theory on these, see this Worm Digest article) it can house 32 pounds of red worms, at which density it can consume 16 (or more) pounds of food waste per day. It is efficient and easy to use, and is designed to use 4'x8' sheets of plywood as efficiently as possible, leaving very little scrap. Our Vermitopias are built with a wooden frame -- mostly 2x4, with 2x6's for the rope supports. This has started to decompose (after 3-4 years), so we're starting to redesign the bin to have a metal frame. We'll put this up on the web once we've got a few built. Here's hopefully enough information to build yourself a vermitopia with a wooden frame, like ours: These were made in pairs; it took two people two 6-8 hour days to make two bins from start to finish.
materials
The plywood sides and lid can be efficiently cut out of 4'x8' plywood sheets as follows:
Here's some plans for cutting out the plywood efficiently. To put the bin together, use the two "I" pieces as the front and back, on top; the "II"s as the front and back, below; the "III"s as the sides, on top; and the "IV"s as the sides, below. Look at those pictures again. The rope is strung through holes drilled every 2" in the center 2x6, so the rope traverses each side 23 times. Two lengths of rope, one for each side, are used. To install the rope in each side, string one end of a 100' length through one of the rear corner holes, then tie an overhand knot in it. "Sew" the rope between the 2x6's, so the rope is travelling straight across the bin, not at an angle. Then tie another overhand knot after it comes out one of the holes in the center front of the bin. Make it as absolutely tight as you can -- string it through, then use some tools to pull out more slack in each length (like tightening your shoelaces), and tie it off tighter. Look at the pictures on the Methods page again.
The whole thing is framed with 2x4, with the plywood screwed on the outside. The only part of the frame that is exposed to the outside is the middle section, between the I and IIs, and between the III and IVs. This middle section is 2x6, and is what the rope is strung through. Look at the pictures.
The bottom panels on the front (the IIs in front) are on hinges, to allow harvesting out the bottom. The lid hinges on to the back of the bin, and needs some sort of framing also (to keep it from warping). We used 2x2 around the outside. Underneath the ropes there are guides (2x2s nailed to the frame) to allow a screen to be slid underneath to catch the falling castings and allow easy harvesting. The floor beneath this is sloped to allow drainage, with a drainage hole covered by 1/8" hardware cloth. (keep out them mice!) Our floors were made of four pieces of 1/4" plywood to allow a center drain. We haven't included instructions for this because we think it'd be easier all around just to have one sloped piece of plywood -- when the floor needs to have debris scraped off of it, shovels get caught on the joins in the pieces. It's also trickier to construct than the rest of the bin. Sorry, no pictures. Hope this helps. If you're in the area, and want to come see them, let us know. Again, we suggest this basic design, but making some sort of metal frame, so the bin doesn't start to fall apart after three or four years. To get your bin started,, lay down a few layers of cardboard on top of the ropes, then start composting. What we do is put in a good mix of stuff six inches deep that will hot compost well, then once that is composted add the worms and begin feeding the worms. You could start right off with worms if you added sufficient amounts of bedding. The cardboard will decompose fairly rapidly, by which time the compost on top should be holding together well enough.
What's going to break first, and when? We've had around 26 bins in operation for about five years now. Here's how the different pieces hold up:
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